
Biomass Briquetting Press
Biomass Briquetting Press — Technical Blueprint, Machine Specifications & Tooling Sizing
Produced in Dahegam, Gandhinagar, Gujarat, India, the Biomass Briquetting Press (Series HSE-385) delivers reliable high-pressure compaction for solid cylindrical metal briquettes and biomass logs. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-9385).
- Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on briquetting compounds with controlled pressure dwell cycles from 30s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on solid cylindrical metal briquettes and biomass logs (Briquette diameter Ø 75 mm × length 85 mm), the Biomass Briquetting Press exerts 193 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 57 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
Engineered to handle granular suspension resins and filled grades of cast iron chips, aluminum turnings, brass shavings & biomass powder, the cylinder stroke and platen guidance maintain strict parallelism. Uniform uniaxial pressure distribution creates isotropic workpieces with high tensile strength and void-free dielectric resistance following oven processing.
Tooling and die design
The bolster architecture features heavy-duty clamping zones and precision ejector pin locations. Hard-wearing tool steel dies for solid cylindrical metal briquettes and biomass logs are CNC-machined and diamond-polished at our Dahegam works for extended tooling longevity.
Sizing and machine selection
For engineering review of the Biomass Briquetting Press (193 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Quality checks and inspection
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Installation and commissioning
HEMSUN ENGG. INDUSTRIES provides detailed installation plans, hydraulic P&ID drawings, electrical panel schematics, and on-site commissioning support. Factory engineers handle leveling, hydraulic fluid filling, trial runs, and operator safety training.
Export packing and lead time
Export units are equipped with destination-compliant electricals (380V/60Hz), anti-rust barrier wrapping, and seaworthy timber boxing for secure overseas shipping.
Maintenance and spare parts
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Safety and guarding
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Biomass Briquetting Press (Series HSE-385) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Briquette diameter Ø 75 mm × length 85 mm |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Biomass Briquetting Press used for?
The Biomass Briquetting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-9385).; Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on briquetting compounds with controlled pressure dwell cycles from 30s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Biomass Briquetting Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. For engineering review of the Biomass Briquetting Press (193 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and…
Do you install and train operators for the Biomass Briquetting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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