Hydraulic Forging Press

How this press is built

This specialized 656 Ton Hydraulic Forging Press system is tailored for serial manufacturing of closed-die forged automotive flanges, gears & shafts conforming to Forging envelope up to 416 × 416 × 266 mm. The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 44 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.

Material behaviour under compaction

Engineered to handle granular suspension resins and filled grades of heated steel billets, non-ferrous slugs & alloy structural blanks, the cylinder stroke and platen guidance maintain strict parallelism. Uniform uniaxial pressure distribution creates isotropic workpieces with high tensile strength and void-free dielectric resistance following oven processing.

Tooling and die design

The bolster architecture features heavy-duty clamping zones and precision ejector pin locations. Hard-wearing tool steel dies for closed-die forged automotive flanges, gears & shafts are CNC-machined and diamond-polished at our Dahegam works for extended tooling longevity.

Sizing and machine selection

To select the right Hydraulic Forging Press capacity (656 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.

Quality checks and inspection

Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.

Installation and commissioning

HEMSUN ENGG. INDUSTRIES provides detailed installation plans, hydraulic P&ID drawings, electrical panel schematics, and on-site commissioning support. Factory engineers handle leveling, hydraulic fluid filling, trial runs, and operator safety training.

Export packing and lead time

Export units are equipped with destination-compliant electricals (380V/60Hz), anti-rust barrier wrapping, and seaworthy timber boxing for secure overseas shipping.

Maintenance and spare parts

Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.

Safety and guarding

Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.

Specifications