Metal Chips Briquetting Press
Metal Chips Briquetting Press — Machine Sizing, Hydraulic Circuitry & Cavity Tooling
Custom-engineered by HEMSUN ENGG. INDUSTRIES in Dahegam, Gujarat, the Metal Chips Briquetting Press (Build Ref HSE-714) delivers high-tonnage compaction for solid cylindrical metal briquettes and biomass logs. Features rigid column guidance, proportional hydraulic valving, digital dwell timing, and turnkey tool steel die sets for global manufacturing facilities.
Applications
- Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-1614).
- Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on briquetting compounds with controlled pressure dwell cycles from 29s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The Metal Chips Briquetting Press delivers dedicated 342 Ton forming capacity for solid cylindrical metal briquettes and biomass logs components within the Briquette diameter Ø 72 mm × length 62 mm dimensional range. A high-efficiency hydraulic drive powers smooth ram closure and holds maximum preforming force for 86 seconds, allowing compressed air to escape through micro-vented tooling. Once the compaction dwell completes, an electro-hydraulic shockless decompression sequence discharges pressure before hydraulic bottom-ram ejection initiates.
Material behaviour under compaction
Built to process both virgin and modified formulations of cast iron chips, aluminum turnings, brass shavings & biomass powder, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Tooling and die design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for solid cylindrical metal briquettes and biomass logs. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Sizing and machine selection
When evaluating this Metal Chips Briquetting Press (342 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.
Quality checks and inspection
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Installation and commissioning
Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.
Export packing and lead time
Manufactured to global standards, the machine is configured for international industrial electrical standards (415V/50Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.
Maintenance and spare parts
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
Safety and guarding
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Metal Chips Briquetting Press (Series HSE-714) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Briquette diameter Ø 72 mm × length 62 mm |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Metal Chips Briquetting Press used for?
The Metal Chips Briquetting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-1614).; Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on briquetting compounds with controlled pressure dwell cycles from 29s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Metal Chips Briquetting Press tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. When evaluating this Metal Chips Briquetting Press (342 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydrau…
Do you install and train operators for the Metal Chips Briquetting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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