Hydraulic Briquetting Press
Hydraulic Briquetting Press — Production Specifications, Cavity Tooling & Press Sizing
The Hydraulic Briquetting Press (Reference HSE-769) by HEMSUN ENGG. INDUSTRIES is built for high-performance compaction of solid cylindrical metal briquettes and biomass logs. Features rigid platen guidance, variable-displacement hydraulics, and CMM-inspected tooling for OEM factories.
Applications
- Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-3469).
- Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on briquetting compounds with controlled pressure dwell cycles from 24s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Custom-built for high-yield manufacturing of solid cylindrical metal briquettes and biomass logs, this Hydraulic Briquetting Press installation delivers 706 Ton of uniaxial compressive force to form Briquette diameter Ø 90 mm × length 60 mm workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 102-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
Material behaviour under compaction
Operating with high volumetric fill capacity for cast iron chips, aluminum turnings, brass shavings & biomass powder, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Tooling and die design
Our bolster design provides generous working room for multi-cavity solid cylindrical metal briquettes and biomass logs tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.
Sizing and machine selection
Our application engineers assist in configuring the Hydraulic Briquetting Press by determining total projected mould area and compaction tonnage (706 Ton capacity). Send your component technical specifications for an itemized commercial and technical proposal within 24 hours.
Quality checks and inspection
Our quality protocol includes laser-verified platen parallelism under full tonnage, digital pressure transducer calibration, and test pressing of witness samples before packing.
Installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
Export packing and lead time
Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.
Maintenance and spare parts
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
Safety and guarding
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Briquetting Press (Series HSE-769) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Briquette diameter Ø 90 mm × length 60 mm |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Briquetting Press used for?
The Hydraulic Briquetting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-3469).; Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on briquetting compounds with controlled pressure dwell cycles from 24s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Briquetting Press tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Our application engineers assist in configuring the Hydraulic Briquetting Press by determining total projected mould area and compaction tonnage (706 Ton capacity). Send your comp…
Do you install and train operators for the Hydraulic Briquetting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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